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Product Details:
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| K Value: | 67 | Viscosity Number: | 113 Ml/g |
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| Impurity Particles: | 16 Per 900 Cm² | Apparent Density: | 0.54 G/ml |
| Volatile Matter: | 0.10% | Residual Vinyl Chloride: | 1 Mg/kg |
| Highlight: | K value 67 PVC Resin,Low Residual Vinyl Chloride SG-5 PVC Resin,High Thermal Whiteness Polyvinyl Chloride Resin |
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ZHONGTAI SG-5 PVC Resin - Batch Quality & Technical Report
1. Executive Summary
The supplied document identifies the material as PVC Resin, Grade SG-5, with a production date of 01 April 2022 and inspection date of 05 April 2022. The listed execution standards are GB/T 5761-2006 and GB/T 4803-94.
All ten listed inspection items received a PASS judgement. The tested batch recorded K value 67, viscosity number 113 ml/g, impurity particles 16 per 900 cm², apparent density 0.54 g/ml, volatile matter and moisture 0.10%, residual vinyl chloride content 1 mg/kg, thermal whiteness 85%, and plasticizer absorbency 22%.
This report preserves the batch-specific distinction between the stated index value and the actual test result, and expands the source into a technical/customer-facing format. It does not invent production-process, packaging, application or mechanical-property data that are absent from the supplied document.
2. Product & Batch Identification
|
Item |
Source Information |
|
Company |
ZHONG TAI INTERNATIONAL DEVELOPMENT (HK) LIMITED |
|
Description |
PVC Resin |
|
Grade |
SG-5 |
|
Production date |
01 April 2022 |
|
Inspection date |
05 April 2022 |
|
Document date |
05 April 2022 |
|
Execution standards |
GB/T 5761-2006; GB/T 4803-94 |
|
Overall inspection conclusion |
All listed items PASS; source states product quality conforms to the superior-class request of the above standard. |
3. Batch Inspection Results
|
Inspection Item |
Index Value |
Batch Result |
Judgement |
|
K value |
66-68 |
67 |
PASS |
|
Viscosity number |
118-107 ml/g |
113 ml/g |
PASS |
|
Number of impurity particles / 900 cm² |
Max 30 |
16 |
PASS |
|
Apparent density |
Min 0.45 g/ml |
0.54 g/ml |
PASS |
|
Residual after sieve - 0.250 mm |
Max 2% |
0.4% |
PASS |
|
Residual after sieve - 0.063 mm |
Min 95% |
97% |
PASS |
|
Number of grain / 400 cm² |
Max 40 |
19 |
PASS |
|
Volatile matter and moisture content |
Max 0.4% |
0.10% |
PASS |
|
Residual vinyl chloride content |
Max 10 mg/kg |
1 mg/kg |
PASS |
|
Thermal stability (whiteness degree, 160°C, 10 min) |
Min 75% |
85% |
PASS |
|
Plasticizer absorbency value of 100 g PVC |
Min 17% |
22% |
PASS |
Source-transcription note: the viscosity-number index is printed in the source as '118-107'. This report reproduces that wording rather than silently reversing the range. The batch result of 113 is marked PASS in the original document.
4. Compliance Margin Analysis
|
Parameter |
Result vs. Requirement |
Interpretation |
|
K value |
67 within 66-68 |
Within the stated grade range. |
|
Impurity particles |
16 vs max 30 |
14 particles below the stated maximum. |
|
Apparent density |
0.54 vs min 0.45 g/ml |
0.09 g/ml above the stated minimum. |
|
0.250 mm sieve residual |
0.4 vs max 2% |
1.6 percentage points below the stated maximum. |
|
0.063 mm sieve result |
97 vs min 95% |
2 percentage points above the stated minimum. |
|
Grain count |
19 vs max 40 |
21 below the stated maximum. |
|
Volatile matter/moisture |
0.10 vs max 0.4% |
0.30 percentage points below the stated maximum. |
|
Residual vinyl chloride |
1 vs max 10 mg/kg |
9 mg/kg below the stated maximum. |
|
Thermal whiteness |
85 vs min 75% |
10 percentage points above the stated minimum. |
|
Plasticizer absorbency |
22 vs min 17% |
5 percentage points above the stated minimum. |
5. Technical Performance Interpretation
K value and viscosity number: These are core resin-characterization indicators in the supplied batch document. The measured K value of 67 is centered within the stated 66-68 range, while viscosity number 113 is accepted as PASS by the source.
Cleanliness: Impurity particles of 16/900 cm² and grain count of 19/400 cm² are both below their stated maximum limits, providing batch-specific indicators of resin cleanliness.
Apparent density: The measured 0.54 g/ml exceeds the stated minimum of 0.45 g/ml. Apparent density can be relevant to powder handling, feeding and volumetric calculations, but the source does not provide detailed handling recommendations.
Sieve characteristics: The batch reports 0.4% at the 0.250 mm sieve criterion and 97% at the 0.063 mm criterion, both marked PASS. These results provide particle/agglomerate quality-control information under the source's test basis.
Volatile matter and moisture: The measured 0.10% is substantially below the stated maximum of 0.4%, indicating good compliance for this batch.
Residual vinyl chloride: The batch result is 1 mg/kg against a maximum of 10 mg/kg. Regulatory suitability for a specific finished product or market should still be assessed separately.
Thermal whiteness: The batch achieved 85% after the stated 160°C/10 min condition, exceeding the minimum 75%. This is a defined batch color/thermal indicator, not a complete long-term thermal-stability assessment.
Plasticizer absorbency: The result of 22% exceeds the minimum 17% and provides a useful batch-specific resin absorption characteristic.
6. Potential Application Relevance
The supplied document does not list specific applications. The following items are therefore general technical evaluation contexts for SG-5 PVC resin rather than manufacturer-certified end-use recommendations.
|
Evaluation Context |
Relevant Source Data |
Recommended Validation |
|
Rigid PVC formulation screening |
K value, viscosity number, apparent density, thermal whiteness |
Confirm fusion/processability and final mechanical properties in the customer's formulation. |
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Extrusion / profile / pipe evaluation |
Resin consistency, volatile matter, cleanliness |
Validate extrusion stability, surface quality, dimensional control and finished performance. |
|
Injection or rigid compound evaluation |
K value, density and particle cleanliness |
Evaluate flow, fusion, appearance and mechanical performance in actual equipment. |
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General resin incoming QC |
All batch inspection items |
Compare each lot against approved specification, supplier COA and reference material. |
7. Quality Control & Incoming Inspection Recommendations
|
QC Item |
Source Result |
Recommended Use |
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K value |
67 |
Grade identity / consistency check. |
|
Viscosity number |
113 ml/g |
Resin consistency check under agreed method. |
|
Impurity particles |
16 / 900 cm² |
Cleanliness monitoring. |
|
Apparent density |
0.54 g/ml |
Powder-handling and lot-consistency reference. |
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Sieve characteristics |
0.4% / 97% |
Particle/agglomerate consistency. |
|
Grain count |
19 / 400 cm² |
Appearance/particle-quality monitoring. |
|
Volatile matter/moisture |
0.10% |
Moisture/volatile consistency. |
|
Residual vinyl chloride |
1 mg/kg |
Residual monomer control. |
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Thermal whiteness |
85% |
Thermal-color consistency. |
|
Plasticizer absorbency |
22% |
Resin absorption characteristic. |
8. Commercial & Technical Evaluation Summary
|
Dimension |
Assessment |
|
Product |
SG-5 PVC Resin |
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Batch quality |
All listed items marked PASS. |
|
K value |
67, within stated 66-68 range. |
|
Cleanliness |
Impurity and grain counts both below stated maxima. |
|
Moisture/volatiles |
0.10%, below 0.4% maximum. |
|
Residual VCM |
1 mg/kg, below 10 mg/kg maximum. |
|
Thermal whiteness |
85%, above 75% minimum. |
|
Plasticizer absorbency |
22%, above 17% minimum. |
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Data limitation |
No specific application, process recipe, mechanical properties, packaging, storage or shelf-life data supplied. |
|
Qualification approach |
Use batch COA together with current TDS/SDS and application-specific trials. |
9. Source Conclusion & Sign-off
The source states: 'The result of inspection proves that the quality of production is in conformity with the superior class request of above standard.' All individual rows in the supplied table are marked PASS.
The document identifies the sign-off roles as Supervisor: Xiaolin Ji; Re-check by: Hui Xu; Analyst: Yunli Song, and includes an authorized-signature stamp for Zhong Tai International Development (HK) Limited.
10. Storage, Handling & Safety
The supplied one-page document does not provide packaging, storage, shelf-life or detailed safety instructions. Users should obtain the current supplier SDS and commercial product documentation before handling or purchasing the resin.
General powder-resin practice includes maintaining dry, clean storage, preventing contamination, minimizing unnecessary dust generation and preserving lot traceability. These are general technical considerations and are not source-stated SG-5 requirements.
11. Limitations of the Supplied Data
The supplied document is primarily a batch inspection / technical data certificate rather than a comprehensive application TDS. It does not provide manufacturing-process details, polymerization method, particle-size distribution, fusion behavior, mechanical properties, detailed processing guidance, packaging, shelf life or specific end-use recommendations.
Accordingly, this report does not assign unsupported numerical values or manufacturer claims to those missing areas. Final commercial qualification should be based on current supplier documentation and application trials.
12. Conclusion
The supplied SG-5 batch data show full PASS status across all listed inspection items. The batch K value is 67, apparent density 0.54 g/ml, volatile matter/moisture 0.10%, residual vinyl chloride 1 mg/kg, thermal whiteness 85%, and plasticizer absorbency 22%.
From a quality-control perspective, the batch demonstrates compliance with every source-listed index criterion. For customer approval, these batch results should be supplemented with current product TDS/SDS documentation and trials in the intended PVC formulation and processing route.
Contact Person: Louis Liu
Tel: 13675620692
Fax: 86-532-89088579